Honda Crfr Service Manual Free | Owners Manual.2008 honda crf450r service manual download
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2008 honda crf450r service manual download2008 honda crf450r service manual download.Honda CRF R repair manual download 0*## (PDF version)
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2008 honda crf450r service manual download
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I look forward to working on my Honda CRF with these instructions. Lance M. I bought your CRF manual and have used it a few times now. The text is very easy to follow. Thanks for producing your Honda CRF manual. Thus far I have been able to give my bike a complete tune up, which is very complicated in my opinion, and am looking forward to doing much more.
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This is really a great product! Color photos look really good! Your Honda CRF online service manual is a superb publication. Loosen the screw on the air cleaner connecting tube 1.
Loosely attach the upper and lower ends of the Subframe Removal clamp. Remove the seat page Page 22 4. Install the muffler. Install the side covers, side cover bolts and collars. Tighten the screw on the air cleaner connecting tube 7. Install the muffler clamp by aligning the tab of the clamp. Remove the left engine guard bolt and left engine guard. Inspecting and Adding Engine Oil 2. Support the CRF in an upright position on a level 1. Page 24 0. Install the engine oil filler cap.
Run the engine for three minutes, then shut if off. Support the CRF in an upright position on a level without molybdenum additives 4-stroke oil, or an 1. A ity ethylene glycol based anti-freeze containing corro- coolant loss of 0. Remove the fuel tank page Disconnect the spark plug cap.
Standard: 3. Remove the spark plug. Page Ignition If you want to check the igni- Coast to a stop, then remove and inspect the spark the same number of turns. The porcelain insulator around the center elec- trode should appear tan or medium gray. Page Crankcase Breather 8. Allow the air cleaner to dry thoroughly. After dry- ing, soak the air cleaner in clean Pro Honda Foam Filter Oil or an equivalent air cleaner oil.
Apply air cleaner oil to the entire surface, inner and outer, and rub it with both hands to saturate the air cleaner with oil. Page Clutch 4. NOTE: Operation The clutch springs have sky blue paint. Coat the clutch plates with transmission oil. Install the six clutch springs and bolts. Install the six clutch discs which has yellow paint on Tighten the bolts in a crisscross pattern in 2 or 3 steps. Page Valve 4. Cylinder Head Cover Removal Remove the crankshaft hole cap.
Lubricate the rear brake pedal pivot and pivot bolt and NOTE: tighten the pivot bolt. Page 34 4. Page 35 Remove the cam sprocket bolt. Remove the camshaft holder assembly bolts, camshaft Rotate the primary drive gear lock bolt crankshaft holder assembly, intake valve lifters and shims. Then attach a piece of wire to the As you remove the camshaft holder assembly, the in- cam chain to prevent it from falling into the crankcase. Page 36 4. Install the newly selected shims on the valve retainers.
Page 37 Install the cam shaft holder assembly onto the cylinder Insert the feeler gauge between the intake valve lifter Place the cam sprocket and align the timing mark on head with the intake cam lobes facing up as illustrated and cam lobe. Page 38 4. Page 39 Measure the intake valve clearance and exhaust valve Measure the decompressor arm clearance by inserting Decompressor Arm Clearance Adjustment clearance. Page 40 4. Spark Plug Installation Cylinder Head Cover Installation Insert the feeler gauge right exhaust valve clearance Install the spark plug by hand until finger tight, then Remove the spark plug hole packing from the cylinder 0.
Page 42 4. Remove the engine hanger nut, engine hanger A bolt, sion stroke page Loosen the cylinder bolt. Remove the cam shaft holder assembly page Page 43 Remove the dowel pins, cylinder head gasket and cam Piston Removal Cylinder Removal chain guide. Place clean shop towels in the crankcase to keep the Remove the cylinder bolt and cylinder.
Page 44 Apply engine oil to the piston rings and install the pis- We recommended you consult the Service Manual or ton rings. Page 45 Piston Installation Cylinder Installation Clean off any gasket material from the gasket surface Place clean shop towels in the crankcase to keep the of the crankcase, being careful not to let any material piston pin clips from falling into the crankcase.
Page Cylinder Head Installation 4. Install the dowel pins and new cylinder head gasket. Route the cam chain though the cylinder. Page 47 Route the cam chain through the cylinder head. Install the cylinder bolt and cylinder head bolts to the Install the cylinder head. Page 48 4. Install a new exhaust pipe gasket, exhaust pipe and tighten the radiator hose clamp securely. Install the cylinder head cover page Page Fuel Line 4.
Reassemble the fuel filter in the reverse order of re- moval. Make sure the O-ring is in place. Check the fuel valve and fuel filter for contamina- The fuel filter is mounted on the bottom of the fuel tank. Install the fuel filter in the fuel tank. Check the axle for runout. Page Rear Suspension Do not attempt to disassemble, disconnect or replacement. Page Brakes Rein- is probably air in the brake system and it must be bled.
Refer to the Honda Service Manual or see your autho- Tighten the screws. Page Drive Chain 4. If either pad is worn anywhere per to determine the pad wear.
Page 55 Adjustment Removal, Cleaning and Inspection 1. Loosen the rear axle nut. For maximum service life, the drive chain should be 2. Loosen the lock nuts and turn the adjusting bolt cleaned, lubricated, and adjusted before each outing. This is certainly rather popular in the society for the reason that manual book is regarded as complementary package deal, nothing much more. People today tend to neglect the manual books that they receive as a consequence of the lack of knowledge relevant for the book itself.
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